Vw golf mk4 door panel removal (simple easy steps) - duration: 3:50. bmac vags 773,802 views. 3:50. how to unlock a car door without keys, the easy way. - duration: 3:28.. To make the holes i used a gasket punch at first and for the larger holes, but for small door panel clip holes i just drilled 1/2" holes like the original had, and cleaned the edge with a sharp knife.. How to remove a door panel to remove a door panel use a screwdriver or a trox bit a door panel is used to cover the inside part of the door and hide the inner working of the door accessory's such as the window and door latch mechanisms..
Make sure you use plastic sheets on the innerside of the panel to direct rainwater off the masonite so that it can drain out of the weep holes on the bottom of the door. if it were me i would also put a couple of coats of polyurethane on the inside to further protect it from the moisture it is bound to get.. To custom make door panels that are strong enough for everyday use, and or abuse, use fiberglass mat to reinforce the high stress areas (like the door pull or armrest for instance) cut the fiberglass mat into several small pieces and overlap them when applying to the door panel surface for added strength.. How to build your own car door panels. by michael straessle . car door panels can be expensive, depending on the vehicle make and model. do-it-yourselfers can build their own panels with a few power tools and glue. building new panels also gives you the option of using higher quality materials. when removing the old panels, be sure to remove.